Automatic Nozzle Cleaning Station
The Automatic Nozzle Cleaning Station is a sophisticated industrial solution designed to automate and streamline the cleaning process of nozzles used in various manufacturing and processing applications. Incorporating advanced cleaning technologies and automation features, this station ensures efficient nozzle maintenance, improves production uptime, and enhances product quality.
Key Features
Triple-Axis Servo Control
At the heart of the system lies independent servo motors for each axis, enabling simultaneous and precise control of vertical, horizontal, and lateral movements. This triple-axis control capability facilitates complex positioning tasks with superior accuracy and efficiency, enhancing overall productivity and versatility.
High-Speed Performance
Equipped with high-performance servo motors and advanced motion control algorithms, the positioner delivers rapid and responsive motion across all three axes. Whether executing rapid tool changes, indexing operations, or intricate assembly tasks, users can rely on the positioner to maintain optimal speed and precision.
Dynamic Load Handling
Despite its vertical orientation, the Three-Axis Vertical Servo Positioner boasts a robust construction capable of handling a wide range of payloads. From lightweight components to heavy machinery parts, the positioner ensures stable and consistent
Vertical Framework Design
The positioner features a vertical framework that provides a stable and adaptable structure for mounting workpieces, tools, or other equipment. This design maximizes vertical space utilization and enables seamless integration into production lines or work cells where vertical motion is essential.
Programmable Motion Profiles
Operators can easily program and customize motion profiles to suit specific manufacturing processes and applications. This flexibility enables adaptive positioning strategies tailored to different workpieces or production requirements, optimizing cycle times and enhancing overall process efficiency.
Integrated Safety Features
Safety is paramount in industrial environments, and the positioner incorporates various safety features to protect operators and equipment. Emergency stop functionality, overload protection, and collision avoidance systems safeguard against potential hazards, ensuring reliable and secure operation in diverse work environments.
TRG-24-TNC Welding Machine Specifications
| Specification | Value |
|---|---|
| Model | TRG-24-TNC |
| Total weight | Approx. 14 kg (Without stand), 22 kg (With stand) |
| Ambient temperature | +5°C to +50°C |
| Motor function | Pneumatic motor |
| Input Air Supply & Pressure | Clean compressed air with lubricated oil & 6-8 bar, approx. 680 rpm at 6 bar, Max Torque 8Nm |
| Nominal speed with oiled air | Approx. 680 rpm at 6 bar |
| Pneumatic connection ID | 10 mm |
| Nominal pressure | 6 bar (90 psi) |
| Operating pressure | 6-8 bar (90-120 psi) |
| Control Single Voltage | 24 V DC |
| Control Single Current | Imax = 0.15Amp |
| Wire Cutting Capacity | Solid welding wire maximum of 1.6mm, flux-cored wire maximum of 3.2MM |
| Wire Cutting Time | About 0.5s |
| Cleaning Cycle Time | Approx. 4-5 sec. |
| Anti-Spatter Fluid Container | 250 ml |
| Waste oil container | 250 ml |
| Anti-spatter fluid dosage | Adjustable |
| Reamer size | Standard as well as Customised option available |
| TCP (Teach Centre Point) | Available |
| FRL Unit | Available, Optional |
Conclusion
The Automatic Nozzle Cleaning Station offers a comprehensive solution for automating and optimizing the cleaning process of nozzles used in various industrial applications. With its automated cleaning process, customizable cleaning programs, and integrated drying system, the station ensures thorough and efficient cleaning results, enhancing production uptime, product quality, and operational efficiency across diverse industries.
Automatic Torch Cleaning Station
| Sr No. | Nozzle ID (MM) | Contact Tip OD(mm) | Reamer OD(mm) | Reamer ID(mm) | Reamer Part Number |
|---|---|---|---|---|---|
1 | 10 | 6 | 9 | 7 | 901N90740 |
2 | 11 | 6 | 10 | 7 | 901N100740 |
3 | 12 | 6 | 11 | 7 | 901N110740 |
4 | 13 | 6 | 12 | 7 | 901N120740 |
5 | 13 | 8 | 12 | 9 | 901N120940 |
6 | 16 | 8 | 15 | 9 | 901N150940 |
7 | 13 | 9 | 12 | 10 | 901N121040 |
8 | 15 | 9 | 14 | 10 | 901N141040 |
9 | 15 | 10 | 14 | 11 | 901N151040 |
10 | 16 | 10 | 15 | 11 | 901N161140 |
11 | 16 | 10 | 16 | 11 | 901N161140 |
12 | 17 | 10 | 17 | 11 | 901N171140 |
13 | 18 | 12 | 17 | 11 | 901N171140 |
14 | 18 | 12 | 18 | 13 | 901N181340 |
15 | 20 | 12 | 19 | 13 | 901N191340 |
Notes
1. Rated payload within the radius of the main axis. It may vary from model to model.
2. Total Height of Workpiece and Fixture may varies upon model to models.
3. Rotation Disk is standard. It can be customized.
4. Positioner Payload available upto 10000kg on custmoized orders
Market Sectors
- All Products
- Power and Energy
- Construction & Engineering
- Ship Building Industry
- Aero Space Services
- Automative System
- Railway Infrastructure
Product Details Download
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- CALL US : (+91) 9876543210
- Mail : Info@Trrado.in
